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 Post subject: How To: DIY CAI 1st Gen aka 3.0 CAI
PostPosted: Sun Aug 11, 2002 10:53 pm 
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Neon Enthusiast
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Joined: Wed Jan 16, 2002 9:27 pm
Posts: 783
Location: Salem, OR
Short Version:
I just threw it all together, cut it up, cursed at it, and used lots of hose clamps, and it all somehow worked in the end.

Long Version:

I used the intake tube (the black rubber part) from some mid 90s Chrysler V6 car in the junkyard that’s supposed to go from the airbox to the throttle body. To make it fit while still having the stock battery in the same position, I had to cut the intake tube in half. I used about a 6" long 2.5" diameter piece of exhaust pipe in-between the two halves of the intake tube, held together with hose clamps.

Now here's the "fun" part... you can do two things with the battery tray.. #1 take the easy and not very creative approach by buying an Iceman intake battery tray, which will move the battery to a good spot, and you wont have to bring out the hacksaw. #2 Remove the entire top half of the battery try assembly (I doesn't really do anything), and then take out the hacksaw and cut away like mad and cut almost everything IN FRONT of the battery off the tray, except for the metal part that actually does the holding down of the battery and the temp probe. NOTE: Do this while the battery tray is OFF the car.

On the bottom of the tube with the ridges, I put a 2.5" diameter piece of exhaust pipe about 6-7" long, again, attached with hose clamps. On the bottom of that last exhaust pipe comes the intake filter! I used a K&N RD-0720, it's 6" long 3.5" filter diameter 2.5" flange diameter. I paid $30 for the filter at Gi-Joes, or can be ordered through most automotive stores.

Filter Options:
K&N RU-3130
K&N RX-4140
K&N RD-0720
Ractive SF200RD (red)

Also you will need a small breather filter for the PCV valve on top of the valve cover, I just used a small K&N filter on there, part number 62-1320. Cost for the breather filter was $20.

The project took me a whole day, but it was well worth it. The main portion of the time was spent taking out the battery tray, cutting some off of it, reinstalling it, test fitting the intake with the battery in place, marking what needed to come off for the intake to fit, removing the battery, cutting what needed to be cut, and the process started over again and again until if fit just right. Total cost for this setup was $55 for me. May be different for you, depending on if you can get a good deal on the intake tube, exhaust pipe, and filters.

Did I notice a difference over stock? Oh hell yah :) It pulls quite a bit more above 3k rpms and makes the car sound a bit louder, and much more powerful. I love it!

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 Post subject:
PostPosted: Thu Apr 01, 2004 4:41 am 
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Neon Enthusiast

Joined: Wed Mar 06, 2002 12:42 am
Posts: 716
Location: Burlington ON
Just for reference for anyone after a reactive filter for this setup, I wanted to give you the addional part numbers for various colours.


SF200BL - BLUE
SF200RD - RED
SF200 - CHROME


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 Post subject:
PostPosted: Wed Sep 01, 2004 10:58 pm 
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Joined: Thu Jan 23, 2003 2:29 am
Posts: 798
Location: Cleveland
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This is what my CAI looks like, but I have a K&N RU-3590 Filter it's cone shaped, has an angled neck, and is 7" long. I love it :D

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This the RU-3120, RU-3590's 6" brother, I use to have this one on and found out I could fit another inch :)

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 Post subject:
PostPosted: Sat Feb 24, 2007 4:23 pm 
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Master Neon Tech

Joined: Thu Feb 27, 2003 10:32 pm
Posts: 28
anothermedialie wrote:
afireinside4848 wrote:
o a 3.0 isnt for a neon,its from another car and can be adapted to it?


That is correct, the 3.0 tube comes off the intake of a 3.0 motor. Like as stated above, caravans, acclaims,etc. it can be modified easily into a cold air intake.

Below is a picture of my 3.0 intake. starting at the top of the shebang is a black rubber piece, then a metal piping, then another black rubber piece. The 3.0 tube is these 2 rubber pieces. It starts off as 1 piece, but you cut it and add the pipe in it to lengthen it. After that you will see another metal piece which is also to add length. and finally the filter. this is all held together by the metal fastener rings that are also in the picture.

This contraption eliminates the stock intake box and piping.

You then attach the beginning part (left side of picture, rubber piece) to the throttle body, then the piping runs towards the front of the engine compartment and down in front of the battery.


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Vehicles that the 3.0L engine came in:
* Caravan/Voyager and early Town & Country (quickly replaced by 3.3)
* Spirit/Acclaim/LeBaron sedan
* LeBaron coupe/convertible
* Daytona
* Sundance (Duster)/Shadow
* New Yorker AC body - until 1990 (replaced by 3.3)
* Dynasty (replaced by 3.3)
* Hyundai Sonata
* Various Mitsubishi's

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