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 Post subject: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Wed May 06, 2009 8:47 am 
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Ok so it's entirely too expensive for most Neonites...but a neat concept if you haven't read about it before...

I try not to push people to other forums for info, but it's informative and 21 pages long so I am not about to put it here... Long story short, car makes the power/torque/spool-up of a stock twin-turbo (or very small single) but with a massive top end... In other words, 20psi by 2800rpm... 310ft-lbs @ 4000rpm / 520ft-lbs @ 5000rpm... and potentially over 700rwhp (still in testing / development). I believe the gut-feeling over on SF is that they will be able to have a monster street car with a massive top-end / drag capability without needing nitrous to spool it up or having to increase displacement...etc... I bet it *could* possibly be applied to a neon...though obviously the placement would be the biggest issue.

http://www.supraforums.com/forum/showth ... p?t=527336

If this is old news for you guys, I apologize... it is an old diesel trick

Sean

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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Wed May 06, 2009 9:59 am 
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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Wed May 06, 2009 10:12 am 
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Requiring registration for guest visit is sorta draconian.

Could this be some kind of promotion scam?

Gotta drive up those Google Ad hits.....

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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Wed May 06, 2009 11:35 am 
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HEy Naperville is back... How ya been...

No Naperville is a good guy defintally not a scam thing... He probally just didnt know you needed to register to see it..

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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Thu May 07, 2009 5:44 am 
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Neon Enthusiast

Joined: Mon Jan 21, 2002 8:39 pm
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Location: Fayetteville, NC
Yeah SupraForums is weird like that... Really don't care if people aren't interested enough to join the forum... I will take a few excerpts from it and copy it here. Was trying to avoid the copy'n'paste shuffle.

I'll follow this up shortly...

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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Thu May 07, 2009 6:17 am 
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Neon Enthusiast

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Location: Fayetteville, NC
I grabbed a few quotes from the 21 pages of posts... It obviously jumps around a little bit...

Kean from SupraForums.com wrote:
Here are some pictures of our new twin turbo compound turbo kit. We have kept this thing under the wraps for a while during our R&D. We are in the final stages of R&D and will have this kit available for sale right after the TX2k National Supra Meet.

Many companies have kept away from compound turbocharging due to the fact that compound turbocharging is often linked to diesel applications running extremely high boost. We here at Boost Logic have devised a method to keep the boost as low as 10psi for gasoline applications. This allows a gasoline motor to spool FASTER and make MORE POWER and TORQUE than the stock twin turbo's while still flowing enough air to make 800+RWHP.

Our turbo kit components are constructed out of the highest quality components. Everything is either built out of stainless steel 304 or aluminum.

Image
Image


Kean from SupraForums.com wrote:
Image


Kean from SupraForums.com wrote:
This dyno is our initial tuning results at 22psi on a non turbo to turbo conversion.
We are currently installing it on a Twin Turbo motor right now so we'll have numbers for both.

A little over 300 ft/lb of torque at 3000 rpms and over 500 ft/lb by 4000 rpms. With more tuning and tweaking, I can see more power and torque in the low rpm range. We have just gotten the transition a little better so we will be working on getting the spool better even though it already has an insane spool.

Image


Kean from SupraForums.com wrote:
The original turbo that we tested on was a 76mm. However, I feel like we can go with an 80mm turbo and still have about the same midrange as the current setup. The new setup will be an 80mm for the large turbo.

The great thing about the compound setup is that the area under the curve will spool up as quick as the small turbo but will flow almost the same as the large turbo.

I am predicting an even wider power curve once we run high boost. Running high boost will allow us to run higher boost on the small turbo. At 25 psi on the small turbo, I can see the torque curve at a higher point than it is now. We will see in about one week =)


Kean from SupraForums.com wrote:
Right now we can run up to a 45 billet 82mm. Theoretically, we can size the turbo's to make around 1050RWHP.


Mark Conte from SupraForums.com wrote:
You have to look at it in terms of pressure ratio...that's the beauty of compound charging. If you look at a compressor map the Y-Axis is a pressure ratio...generally a turbo starts to flow less at high pressure ratio due to it overspinning the assembly. In a compound setup, the turbo gets to work at a much lower speed and compresses the air at a ratio which will still yeild the mass flow without the loss in efficiency. The smaller turbo in the system ensures a certain amount of spool up.

That's oversimplifying it but that's the basics, and the reason you send the outlet of one compressor into another...if you compress ambient pressure ~14psi @ 2:1 vs compressing 25psi worth of air @ 2:1, you can imagine the differences.


Kean from SupraForums.com wrote:
Image
Image


Kean from SupraForums.com wrote:
We tested on a 76. It makes 20psi of boost at 2800 rpms. It's already at peak torque before 4500 rpms. Basically anytime you're on the gas, at any RPM, you're in boost.


The below video is a HORRIBLE camera angle/mount location...

PM Supra from SupraForums.com wrote:
Boost Logic Twin Turbo test drive

SC300 with stock GTE motor using BL50 and BL42-74 turbos.

http://www.youtube.com/watch?v=42Xa1HO1IwI&fmt=22


Anyways, they are still in the process of working the turbo sizing... So the full dyno graphs are not out yet, aka...R&D project, but great way to make the ultimate street car.

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'97 SC300 2JZGTE Automatic, WOTM Mani, PT 67, WOTM 4" DP/MP, Dual 3" Magnaflow Exhaust, TiAL 44mm WG, more to come...1999 Neon R/T Built & Turbo'd - SOLD


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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Thu May 07, 2009 12:21 pm 
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These types of systems are neat and definitely seem to work, but they're very complex and expensive. It seems like a single variable vane or variable nozzle turbocharger could yield similar results with much less complexity. I'm not too sure how much advancement has been made in the area of variable geometry turbos, or what kind availability there is, but it seems to be the way of the future for quick-spooling, high HP setups.


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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Thu May 07, 2009 12:59 pm 
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DOHCRT wrote:
These types of systems are neat and definitely seem to work, but they're very complex and expensive. It seems like a single variable vane or variable nozzle turbocharger could yield similar results with much less complexity. I'm not too sure how much advancement has been made in the area of variable geometry turbos, or what kind availability there is, but it seems to be the way of the future for quick-spooling, high HP setups.



VGT is the future of performance turbocharging.

This is a pretty cool idea too......

Image

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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Thu May 07, 2009 7:07 pm 
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Hi Naperville! :bye:

Just my opinion, but compound turbos are farmer-tech for a street car, unless you are running diesel.
There are so many good alternatves to running a compound setup, there's no reason to attempt it. I guess some people might think its cool, but I don't know any of those people.

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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Thu May 07, 2009 8:43 pm 
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LenAyala wrote:
Hi Naperville! :bye:

Just my opinion, but compound turbos are farmer-tech for a street car, unless you are running diesel.
There are so many good alternatves to running a compound setup, there's no reason to attempt it. I guess some people might think its cool, but I don't know any of those people.



VERY common in the diesel world though!!!

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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Thu May 07, 2009 9:57 pm 
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LenAyala wrote:
Hi Naperville! :bye:

Just my opinion, but compound turbos are farmer-tech for a street car, unless you are running diesel.
There are so many good alternatves to running a compound setup, there's no reason to attempt it. I guess some people might think its cool, but I don't know any of those people.


Long time no speak!

We'll just have to see how it performs in the long run... of course the whole thing is modeled off of the multi-turbo / insane-psi diesel configurations. Supra guys are constantly looking for a way of building cars with ultimate top-end power for drag purposes while keeping the car enjoyable on the street...without nitrous... I would assume if money & R&D is no concern, it wouldn't be that bad... Its just re-applied technology, I dunno about calling it farm tech though! hahaha... Think about those monster 200psi+ trucks! Their boost pressure exceeds the cranking psi of these motors! lol

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'97 SC300 2JZGTE Automatic, WOTM Mani, PT 67, WOTM 4" DP/MP, Dual 3" Magnaflow Exhaust, TiAL 44mm WG, more to come...1999 Neon R/T Built & Turbo'd - SOLD


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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Thu May 07, 2009 10:02 pm 
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precisionneon wrote:
DOHCRT wrote:
These types of systems are neat and definitely seem to work, but they're very complex and expensive. It seems like a single variable vane or variable nozzle turbocharger could yield similar results with much less complexity. I'm not too sure how much advancement has been made in the area of variable geometry turbos, or what kind availability there is, but it seems to be the way of the future for quick-spooling, high HP setups.



VGT is the future of performance turbocharging.

This is a pretty cool idea too......

Image


DOHCRT -- I'm not familiar with any insane hp variable setups, then again I haven't really done the research on them... any links? I know Porsche has been implementing it, etc...but those are much more reasonable power levels, not the 300-400whp/liter levels.

Precisionneon -- Yeah that concept is interesting and has been out longer, though I haven't seen a lot of the Supra guys jump on the bandwagon honestly... Not sure why, with the cost being so low...

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'97 SC300 2JZGTE Automatic, WOTM Mani, PT 67, WOTM 4" DP/MP, Dual 3" Magnaflow Exhaust, TiAL 44mm WG, more to come...1999 Neon R/T Built & Turbo'd - SOLD


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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Fri May 08, 2009 8:26 am 
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Naperville wrote:
DOHCRT -- I'm not familiar with any insane hp variable setups, then again I haven't really done the research on them... any links? I know Porsche has been implementing it, etc...but those are much more reasonable power levels, not the 300-400whp/liter levels.

I think the technology is still in its infancy. Once more companies start producing them on a wider scale, the prices will come down and I imagine we will start to see them pop up in the aftermarket. I'm not sure if a VGT could have quite the range of a compound setup, but it would definitely be less complicated and weigh a whole lot less.


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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Fri May 08, 2009 3:09 pm 
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berretta96 wrote:
LenAyala wrote:
Hi Naperville! :bye:

Just my opinion, but compound turbos are farmer-tech for a street car, unless you are running diesel.
There are so many good alternatves to running a compound setup, there's no reason to attempt it. I guess some people might think its cool, but I don't know any of those people.



VERY common in the diesel world though!!!

Diesels have no choice. They can't just rev higher to wait for the boost. They have a built in RPM limit. Once a diesel gets to about 4000RPM the piston out runs the explosion and torque takes a nose dive.

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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Fri May 08, 2009 3:21 pm 
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Part of the reason VGT is more popular on diesels and hardly available on gasoline setups is that EGTs are too high on gasoline. Apparently the materials used in them wouldn't last too long in a gasoline engine setup. EGT are about 150-250 *C hotter in a gasoline setup.

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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Fri May 08, 2009 4:41 pm 
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john doe wrote:
berretta96 wrote:
LenAyala wrote:
Hi Naperville! :bye:

Just my opinion, but compound turbos are farmer-tech for a street car, unless you are running diesel.
There are so many good alternatves to running a compound setup, there's no reason to attempt it. I guess some people might think its cool, but I don't know any of those people.



VERY common in the diesel world though!!!

Diesels have no choice. They can't just rev higher to wait for the boost. They have a built in RPM limit. Once a diesel gets to about 4000RPM the piston out runs the explosion and torque takes a nose dive.


the same reason a 2000 ft lbs of torque truck only builds 600 hp

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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Fri May 08, 2009 9:32 pm 
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Greenman wrote:
Part of the reason VGT is more popular on diesels and hardly available on gasoline setups is that EGTs are too high on gasoline. Apparently the materials used in them wouldn't last too long in a gasoline engine setup. EGT are about 150-250 *C hotter in a gasoline setup.



I have read this a lot about this and don't really by into the whole egt argumant. There are acutally quite a few guys running vgt turbos on gas engines with zero problems after several thousand miles. The future in gasonline vgt turbos is coming up with a system to easliy control the vanes in some of the current turbos available. There is a guy with a dsm locally with a holeset vgt trubo making off idle boost and 600 hp with the vanes open. Even with them open all the way making the A/R very large there is no lag because the turbo continues to spool effortlessly once in boost. He thought he would be able to control boost by opening the vanes but it did not work, the turbo "spools itself".

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 Post subject: Re: Compound Turbo Setup? Crazy power... lots of low-end Torque
PostPosted: Fri May 08, 2009 9:47 pm 
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Wikipedia wrote:
The first production car to use these turbos was the limited-production 1989 Shelby CSX-VNT, equipped with a 2.2L Chrysler K engine . The Shelby CSX-VNT utilised a turbo from Garrett, called the VNT-25 because it used the same compressor and shaft as the more common Garrett T-25. This type of turbine is called a Variable Nozzle Turbine (VNT). Turbocharger manufacturer Aerocharger uses the term 'Variable Area Turbine Nozzle' (VATN) to describe this type of turbine nozzle. Other common terms include Variable Turbine Geometry (VTG), Variable Geometry Turbo (VGT) and Variable Vane Turbine (VVT).


Ok, so the technology has been around for 20+ years now and still hasn't caught on for performance/tuner cars. I am guessing it may not be the best choice... Probably many factors... but cost & durability come to mind... I'm sure there are a handful of people in the tuner world that have them working in mild setups...but there must be a reason that all the R & D / Engineering that goes into other stuff has never caused folks to jump on this.

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'97 SC300 2JZGTE Automatic, WOTM Mani, PT 67, WOTM 4" DP/MP, Dual 3" Magnaflow Exhaust, TiAL 44mm WG, more to come...1999 Neon R/T Built & Turbo'd - SOLD


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